What does US Fusion fabricate?

US Fusion fabricates HDPE, PVDF, and polypropylene pipe spools, fittings, geomembrane liners, manhole structures, sumps, and specialty components to project specification. Fabrication options include perforated pipe, slotted pipe, and double wall dual containment assemblies. Finished items are shipped to site or installed by US Fusion crews.

Why fabricate pipe spools in a shop instead of in the field?

Shop fabrication puts fusion work in a controlled environment with fixed equipment and consistent conditions, which produces more repeatable joint quality than field welding in weather. It also compresses the site schedule, because prefabricated spools arrive ready to set and connect, reducing crew hours and congestion in active operating areas.

Are fabricated components traceable?

Yes. US Fusion fabricated components are serialized with full traceability through quality control. Each item carries documentation linking it back to material and fusion records, which supports turnover packages and inspection requirements on refinery, power, and government projects where material certification must be demonstrated.

What is plastic sheet butt welding used for?

Plastic sheet butt welding joins plate material edge to edge, producing a joint that carries heavier loads than a traditional extrusion weld. US Fusion performs plate butt welding in house for fabricated tanks, liners, sumps, and custom containment structures where the seam has to bear structural stress rather than simply provide a seal.

Can US Fusion fabricate dual containment piping?

Yes. US Fusion fabricates double wall dual containment piping systems, with the carrier pipe housed inside a secondary containment pipe to capture any leak. These systems are specified for hazardous and regulated fluids where a single wall release would trigger reporting obligations. Custom perforated and slotted configurations are also available.

Concrete Protection Liners

Over 35 Years Experience

US FUSION is one of the only companies in the industry equipped with over 35 years of experience in complete installation, supply, and on-site fusion for the most specialized HDPE piping systems on the market.

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Let Us Install the Right Protective Liner Solution For the Job

At US FUSION, we specialize in concrete protection liners that provide protection from mechanical damage as well as corrosive and erosive environments across industrial, municipal, and civil applications. Our concrete liner systems are commonly used for applications such as concrete storage tank protection and long-term containment.

US FUSION offers embed products from various manufacturers ranging from 2.0mm to 12.0mm thicknesses. These concrete protection liners, including advanced HDPE concrete liner options, provide long-lasting durability and performance.

Advantages of HDPE concrete embed liners include:

Minimal lateral movement
Outstanding resistance to UV degradation
Cost-savings (compared to other concrete protective systems)
Prefabrication abilities

Projects requiring full containment solutions often integrate geosynthetic liner systems alongside concrete protection liners to enhance environmental protection and system longevity.

Complete Installation of Embed Plastic Liner

After delivering your materials, our team completes full concrete protection liners installation, ensuring each concrete liner systems project meets strict industry standards. Our process includes grouting, fabricating, forming, welding, and testing to achieve a leak-proof seal.

Every concrete protection liners installation is handled with precision to ensure durability in demanding environments. Whether installing an HDPE concrete liner or other embed systems, our team ensures proper integration with the structure for long-term performance.

Welding of Embedded Plastic Liners

US FUSION is highly experienced in welding, repair, and testing of concrete protection liners for both new and existing systems. Our certified technicians ensure that all concrete liner systems are properly welded and tested for maximum integrity.

From minor repairs to full system upgrades, we provide solutions tailored to each application, including specialized work on HDPE concrete liner systems. Our expertise ensures your concrete protection liners perform reliably under demanding operating conditions.

The US FUSION Difference

Whatever concrete protection liners solution you need, you can trust US FUSION to deliver excellence.

Rapid Response & Problem Solving

US FUSION specializes in resolving issues related to concrete protection liners and containment systems by quickly mobilizing to address leaks, identify root causes, and implement long-term solutions. Our expertise in concrete liner systems and HDPE concrete liner applications allows us to efficiently restore system performance while minimizing downtime and preventing future failures.

Proven Experience in Environmental Responsibility

We’re skilled builders, contractors, and craftsmen with extensive experience installing concrete protection liners across industries such as refinery, power, municipal, and government sectors. Our team understands how concrete liner systems contribute to environmental protection and how solutions like HDPE concrete liner systems support long-term containment and regulatory compliance.

Highest Quality Materials & Workmanship

Every concrete protection liners project is tailored to meet specific operational requirements, ensuring that each concrete liner systems installation delivers long-term durability and performance. From selecting the right HDPE concrete liner to executing precise installation methods, US FUSION maintains the highest standards of quality, safety, and workmanship on every project.

Frequently Asked Questions

What is a concrete protection liner?

A concrete protection liner is a plastic sheet embedded into concrete during the pour, bonding permanently to the surface to shield it from corrosion, chemical attack, and mechanical damage. US Fusion installs HDPE and PVDF embed liners in trenches, sumps, manholes, catch basins, and storage tanks across industrial, municipal, and civil applications.

What thickness of concrete protective liner is needed?

US Fusion supplies concrete protective liners from 2.0mm to 12.0mm thick. Thickness is selected based on abrasion exposure, impact risk, chemical aggressiveness, and required service life. Light duty containment surfaces use thinner liners, while sumps and trenches handling abrasive slurries or acids call for the heavier end of the range.

How do concrete protection liners prevent structural damage?

Concrete cracks and spalls under impact because its crystalline structure cannot flex. A polymer liner absorbs and distributes that force instead. It also blocks the sulfates, chlorides, acids, and microbial byproducts that corrode concrete and attack embedded rebar, which is the mechanism behind most premature failures in wastewater and process structures.

Can embedded liners be installed on existing concrete?

Embed liners bond best when cast into new concrete against formwork. For existing structures, US Fusion evaluates the substrate and can weld to and repair existing embedded liners, or recommend polyurea spray installation where an embed system is no longer feasible. Certified welding technicians handle repair, testing, and extension of installed liners.

How are concrete protective liners tested after installation?

Installed liners are spark tested along welded seams to confirm there are no pinholes or discontinuities in the barrier. US Fusion performs welding, repair, and testing on new and existing embedded plastic liners with certified welding technicians on staff, so verification happens before the structure is placed in service.

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Helpful Resources

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Looking for the perfect solution to your problem? Reach out to our expert team and we’ll deliver the answers you need.

US FUSION & SPECIALTY CONSTRUCTION

We specialize in complete solutions. From expert electrofusion of HDPE piping systems to waste management and containment — no matter what problem you’re dealing with, US FUSION is here to help you solve it.