Supplier

US FUSION & Specialty Construction stocks and sells McElroy fusion equipment available in ½" to 65" as well as sidewall, socket, and specialty devices. We also provide electrofusion products and equipment for rent or sale.

Request Tracstar Units to save time and money on your next fusion job. Call us today and we can show you the difference TRACS can make in the field when fusing your pipe. Our technicians can illustrate the difference on your project while on the job.

Technicians are available for operation of all equipment.

McElroy Fusion Machines

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Pitbull 14:
The McElroy Pit Bull 14 fuses 1” IPS to 4” DIPS (32mm to 110mm) pipe. It is a compact, lightweight, highly reliable and rugged machine. The machine incorporates McElroy’s patented Centerline Guidance System, and is designed to butt fuse tees, ells, and other fittings with consistent high-quality results. The machine’s semi–automatic locking cam system maintains force during the cooling cycle. The machine is primarily made of surface hardened aluminum for light weight and durability. Features include reversible jaws, clamp knobs and facer. An optional 4-wheel cart with outrigger pipe supports or a manual fusion machine stand is available. The stand raises the machine to a comfortable level and folds for easy transport.

Rolling 28:
The McElroy 28 fusion machines will butt fuse pipe sizes from 2” IPS – 8” DIPS (63mm – 225mm). They come in multiple model configurations to assure your pipe fusion needs are covered. Rolling, TracStar® and Pit Bull® machines incorporate the interchangeable 28 four-jaw carriage, which can be easily removed for in-ditch fusion. For tight installations, the outer fixed jaw and skid can be removed from the carriage converting it to a 3-jaw carriage for an even more compact fusion unit. Several of these units offer saddle fusion capability in the form of a Combination Unit (CU) that allows fusion of branch saddle with a maximum base diameter of 9.63" onto any size main.

TracStar 28:
The TracStar 28 offers a self-contained, self-propelled track mounted vehicle that can handle grades up to 30%. It is the number one choice on the jobsite for its ease of maneuverability and productivity gains.

Rolling 412:
McElroy’s 412 line of fusion machines will butt fuse pipe sizes from 4” IPS to 12” DIPS (110mm to 340mm). They come in multiple model configurations to meet the demands of your pipeline project. The Rolling 412 changed the industry when introduced as the first fully self-contained fusion machine in the world. The TracStar 412 added all-terrain mobility to the unit setting a new industry standard. Rolling, TracStar®, and Pit Bull® machines incorporate the interchangeable 412 4-jaw carriage, which can be easily removed for in-ditch fusion. For tight installations, the outer fixed jaw and skid can be removed from the carriage converting it to a 3-jaw carriage for an even more compact fusion unit. These machines can fabricate segmented ells with optional mitered inserts and are DataLogger® compatible.

TracStar 412:
The TracStar 412 offers a self-contained, self-propelled, track-mounted vehicle that can handle grades up to 30%. It is the number one choice on the jobsite for its ease of maneuverability and productivity gains.

Rolling 618:
McElroy’s 618 line of fusion machines will butt fuse pipe sizes from 6” IPS to 18” OD (180mm to 450mm). They come in multiple model configurations to meet the demands of your pipeline project. One of our best sellers, the Rolling 618 bridges the gap between small and large diameter pipe fusion. All units incorporate the interchangeable 618 four-jaw carriage, which can be easily removed for in-ditch fusion. For tight installations, the outer fixed jaw and skid can be removed from the carriage converting it to a 3-jaw carriage for an even more compact fusion unit. These machines can fabricate segmented ells with optional mitered inserts and are DataLogger® compatible.

TracStar 500:
McElroy’s TracStar® 500 will butt fuse pipe sizes from 6” IPS to 20” OD (180mm to 500mm). It was the first fusion machine in the world to be mounted on a track system, making it mobile in almost any terrain. Considered the flagship of McElroy machines, its success spawned the entire TracStar line of fusion equipment.

Rolling 1236:
The MegaMc™ 1236 and TracStar® 900 machines will butt fuse pipe sizes from 12” IPS to 36” OD (340mm to 900mm). Above ground or in the ditch, these all new machines bring the flexibility of the smaller machines to MegaMc large-diameter fusion. These fusion machines have all the advantages of their predecessors with additional features for in-ditch, close-quarter work. The carriage has 4-jaws with a removable 3-jaw carriage and is capable of top loading the heater and facer to maximize functionality within limited space.

TracStar 900:
The TracStar 900 is mounted on independently controlled, self propelled tracks and features a wireless remote driving control. Both models are hydraulically powered to assist all fusion functions, including the operation of the jaws, pipe lifts, heater and facer. The machines allow for butt fusion of most fittings without special holders or removal of outer jaw. Mitered inserts are available for fabricating ells. The Automatic TracStar 900 controls and monitors the heat, soak, fuse and cool cycles. It has a built-in datalogging feature that keeps a record of each fusion joint, which allows you to verify joint integrity.

Rolling 1648:
The MegaMc™ 1648 Machine will butt fuse pipe sizes from 16” OD to 48” OD (450mm to 1200mm). It was designed to serve the large diameter needs of the water and sewer industry. Growth in the water industry has fueled the demand for the 1648. The machine allows for butt fusion of most fittings without special holders or removal of the outer jaw. Mitered inserts are available for fabricating ells. McElroy’s unique semi–automatic control system requires only one operator. Hydraulic power assists all fusion functions including the complete operation of the jaws, pipe lifts, heater and facer.

Rolling 2065:
The MegaMc™ 2065 machines will butt fuse pipe sizes from 20” OD to 65” OD (500mm to 1600mm). Designed for the largest of pipe applications, this machine has been used around the world as large-diameter polyethylene pipeline projects grow in every industry. It allows for butt fusion of most fittings without special holders. Mitered inserts are available for fabricating ells. McElroy’s unique semi–automatic control system requires only one operator. Hydraulic power assists all fusion functions including the complete operation of the jaws, pipe lifts, heater and facer.

Accessories

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DataLogger:
TheDataLogger is used to record and document key parameters of the fusion process. This device can be used to verify that proper fusion procedures have been followed prior to installation. The DataLogger unit consists of a rugged handheld computer that serves as the recording device connected to a data collection device that records the heater temperature and fusion pressure profile over time. All data is recorded and transmitted to the handheld computer where the joint report can be stored, viewed, printed or transferred to a desktop computer for archiving.

Chart Recorder:
Chart Recorders are the industry standard for accurate, reliable measurement and recording of pressure, differential pressure, and temperature in a wide variety of applications.

Hydroexcavator:
Hydroexcavator machine available for rent with a USF Technician.

Sales & Rental

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US FUSION, LLC stocks and sells McElroy fusion equipment available in ½" to 65" as well as sidewall, socket, and specialty devices. We also provide electrofusion products and equipment for rent or sale. Request Tracstar Units to save time and money on your next fusion job. Call us today and we can show you the difference TRACS can make in the field when fusing your pipe. Our technicians can illustrate the difference on your project while on the job.

Technicians are available for operation of all fusion equipment.

Fusion Training

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US FUSION offers onsite or shop training for project specific applications. By separating machine training and fusion training, our customers can attain the proper level of operator skills necessary for the project. (Note: training does not substitute for years of training our seasoned technicians have achieved.) Consider using our talented work force to make complex welds, off-carriage fusions, tie-ins, and high liability joining where the job requires nothing but the best.